Productions

Production Facility

Topaz’s facility was built to the latest oil facility design standard and conformedto all the international oil manufacturing facility design and specifications. Our facility has been audited and recognized by most of the ‘oil major’ in the world, is fully equipped with the latest state-of-the-art automated blending machines, fillings, packing and mechanical handling equipment. The facility is also equipped with the computerized PLC, filtering device and advance hi-tech laboratories analytical equipment for all ranges and stages of test procedures and protocols for quality control. A caption from the Regional Technical Manager of a major international oil manufacturer (based in Singapore) who visited our facility recently proved this point. He regarded our facility as “very impressive, the best blending design I have seen so far. None of the Cosmo plant in Japan has such a design.”

PRODUCTION AND STORAGE CAPACITY

Our present blending facility has a production capacity of 62,000 M/T a year or 5,200 M/T a month based on the normal operating hours. This capacity is more than enough to handle the present domestic and overseas requirement. However, the production capacity can be further upgraded to handle a larger volume should the need arise as we have in hand available space on standby for expansion purposes.

Blender Capacity

BT-1 > 34,000 liter
BT-2 > 30,000 liter
BT-3 > 10,000 liter
BT-4 > 15,000 liter
BT-5 > 20,000 liter
BT-6 > 5,000 liter
TOTAL = 114,000 LITER

= 5,157.360 MT PER MONTH
= 61,888.32 MT PER YEAR

Filling Line Capacity
6 nozzle “bottles” (4 liter X 6) = 1,120 ctns/8hrs
12 nozzle “bottles” (1 liter X 24) = 960 ctns/8hrs
24 nozzle “bottles” (4 liter X 6) = 2,072 ctns/8hrs
2 nozzle (18 liter/pail) = 1,600 pails/8hrs
2 nozzle (200 liter/drum) = 800 drums/8hrs
TOTAL = 257.21 MT PER 8 HOURS
= 6,687.56 MT PER MONTH
= 80,250.69 MT PER YEAR

Oil Storage Tank
500 MT – 2 UNITS – 1,000 MT
300 MT – 2 UNITS – 600 MT
100 MT – 3 UNITS – 300 MT
15 MT – 9 UNITS – 135 MT > Industrial Oil Components
TOTAL BASE OIL CAPACITY – 1,900 MT
TOTAL INDUSTRIAL OIL COMPONENT CAPACITY – 135 MT

For storage purposes, the facility can accommodate up to 5,000 drums of standard
209L (in open systematic stacking area) and 5,000 cartons of different sizes packing
(inside the facility area) at any one time.

Currently the utilized blending/filling capacity is around 50%. An additional of
10,000 – 15,000 square feet of factory space is available if the need arises to run
at full capacity. A ramp facility is provided for loading purposes and delivery
to the standard lorries and containers for export and bulk orders distribution.

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